Sodium Sulphite sulfite with Catalyst Powder
Product code RXSOL-19-1305-025
Removal of oxygen using commercial sodium sulfite and a catalyzed sodium sulfite makes great difference . After 25 seconds of contact catalyzed sodium sulfite removed the oxygen completely.
Description
Catalyzed sodium sulfite for corrosion prevention. Generally speaking, sulfite is not present in natural water. In boiler feedwater conditioning sodium sulfite is fed to a boiler to remove dissolved oxygen and thus prevent pitting. For the reaction between sulfite and oxygen to proceed rapidly and completely, it is necessary to maintain an excess sulfite concentration at an elevated temperature.
Theoretically, 3.5 Kg of chemically pure sodium sulfite are required to remove approx 400 gram of oxygen. The efficiency of the oxygen removal is estimated at 75 per cent to allow for oxidation in contact with air, blowdown losses, etc. Therefore it is estimated that 4.5 Kg of commercial sodium sulfite are required for 450 Gram of oxygen removed (or 10 ppm sulfite per 1 ppm dissolved oxygen.)
The use of sodium sulfite as a chemical deoxygenator is economical within certain limitations imposed by the dissolved oxygen content of the feedwater. If appreciable quantities of dissolved oxygen are permitted to enter the boiler, costs will be high if sulfite is relied on as the sole means of oxygen removal. Generally, costs are balanced by removal of as much of the oxygen as feasible by mechanical means, e.g. deaerator and by using sulfite to react with the residual oxygen.
To prevent corrosion and pitting in feed lines, closed heaters and economizers, it is desirable to feed the sulfite continuously to the boiler feedwater rather than directly to the boiler feedwater rather than directly to the boiler. Reaction between sulfite and oxygen is not instantaneous and the completion of the reaction is aided by the longer contact times provided by feeding sulfite to the feedwater.
Catalyzed sodium sulfite will, however, react almost instantaneously with dissolved oxygen even at cold water temperatures. Because of this property, catalyzed sulfite has found increased use in the treatment of cooling water, process water, distribution system, etc. for preventing oxygen corrosion.
Application
Sodium Sulfite anhydrous is a white granular material with the chemical formula Na2SO3
It is primarily used in pulp and paper industry. It is used in water treatment as an oxygen scavenger agent, in the photographic industry to protect developer solutions from oxidation, in textile industry as a bleaching, as a desulfurising and as a dechlorinating agent and in leather trade for the sulfitisation of tanning extracts. It is used in chemical manufacturing as a sulfonation and sulfomethylation agent. It is used in the production of rubber chemicals, sulfur dyes and other chemical compounds. It is used in other applications including ore flotation, oil recovery, food preservative, making dyes, and detergent.
White, free flowing crystalline Odorless powder
Dechlorination in municipal wastewater, pulp & paper, power, and textile water treatment plants Boiler water treatment Oxygen scavenger Preservative Pharmaceuticals Flue gas desulfurization Chemical manufacturing in the sulfonation process Preservative in photo developer solutionsPrecautions
Oxygen Control
Chemical Oxygen Scavengers. The oxygen scavengers most commonly used in boiler systems are sodium sulfite, sodium bisulfite, hydrazine, catalyzed versions of the sulfites and hydrazine, and organic oxygen scavengers, such as hydroquinone and ascorbate.
It is of critical importance to select and properly use the best chemical oxygen scavenger for a given system. Major factors that determine the best oxygen scavenger for a particular application include reaction speed, residence time in the system, operating temperature and pressure, and feedwater pH. Interferences with the scavenger/oxygen reaction, decomposition products, and reactions with metals in the system are also important factors. Other contributing factors include the use of feedwater for attemperation, the presence of economizers in the system, and the end use of the steam. Chemical oxygen scavengers should be fed to allow ample time for the scavenger/oxygen reaction to occur. The deaerator storage system and the feedwater storage tank are commonly used feed points.
In boilers operating below 1,000 psig, sodium sulfite and a concentrated liquid solution of catalyzed sodium bisulfite are the most commonly used materials for chemical deaeration due to low cost and ease of handling and testing. The oxygen scavenging property of sodium sulfite is illustrated by the following reaction:
2Na2SO3 + O2 ® 2Na2SO4 sodium sulfite oxygen sodium sulfate
Theoretically, 7.88 ppm of chemically pure sodium sulfite is required to remove 1.0 ppm of dissolved oxygen. However, due to the use of technical grades of sodium sulfite, combined with handling and blowdown losses during normal plant operation, approximately 10 lb of sodium sulfite per pound of oxygen is usually required. The concentration of excess sulfite maintained in the feedwater or boiler water also affects the sulfite requirement.
Sodium sulfite must be fed continuously for maximum oxygen removal. Usually, the most suitable point of application is the drop leg between the deaerator and the storage compartment. Where hot process softeners are followed by hot zeolite units, an additional feed is recommended at the filter effluent of the hot process units (prior to the zeolite softeners) to protect the ion exchange resin and softener shells.
As with any oxygen scavenging reaction, many factors affect the speed of the sulfite-oxygen reaction. These factors include temperature, pH, initial concentration of oxygen scavenger, initial concentration of dissolved oxygen, and catalytic or inhibiting effects. The most important factor is temperature. As temperature increases, reaction time decreases; in general, every 18°F increase in temperature doubles reaction speed. At temperatures of 212°F and above, the reaction is rapid. Overfeed of sodium sulfite also increases reaction rate. The reaction proceeds most rapidly at pH values in the range of 8.5-10.0.
Certain materials catalyze the oxygen-sulfite reaction. The most effective catalysts are the heavy metal cations with valences of two or more. Iron, copper, cobalt, nickel, and manganese are among the more effective catalysts. Removal of oxygen using commercial sodium sulfite and a catalyzed sodium sulfite makes great difference. After 25 seconds of contact, catalyzed sodium sulfite removed the oxygen completely. Uncatalyzed sodium sulfite removed less than 50% of the oxygen in this same time period. In a boiler feedwater system, this could result in severe corrosive attack.The following operational conditions necessitate the use of catalyzed sodium sulfite:
- low feedwater temperature
- incomplete mechanical deaeration
- rapid reaction required to prevent pitting in the system
- short residence time
- use of economizers
High feedwater sulfite residuals and pH values above 8.5 should be maintained in the feedwater to help protect the economizer from oxygen attack.
Some natural waters contain materials that can inhibit the oxygen/sulfite reaction. For example, trace organic materials in a surface supply used for makeup water can reduce speed of scavenger/oxygen reaction time. The same problem can occur where contaminated condensate is used as a portion of the boiler feedwater. The organic materials complex metals (natural or formulated catalysts) and prevent them from increasing the rate of reaction.
Sodium sulfite must be fed where it will not contaminate feedwater to be used for attemporation or desuperheating. This prevents the addition of solids to the steam.
At operating pressures of 1,000 psig and higher, hydrazine or organic oxygen scavengers are normally used in place of sulfite. In these applications, the increased dissolved solids contributed by sodium sulfate (the product of the sodium sulfite-oxygen reaction) can become a significant problem. Also, sulfite decomposes in high-pressure boilers to form sulfur dioxide (SO2) and hydrogen sulfide (H2S). Both of these gases can cause corrosion in the return condensate system and have been reported to contribute to stress corrosion cracking in turbines. Hydrazine has been used for years as an oxygen scave